Ironbound Castings
Products
Capabilities
Industries
About
Made in USA
Technician 3D scanning a cast bronze pump housing for dimensional inspection
HomeCapabilities3D Scanning
Digital Engineering

3D Scanning

Turn a part with no drawing into a model we can pour — and turn a finished casting into proof that it matches. Scanning works in both directions.

None

Drawing Required

Solid CAD

Output

Full

Surface Coverage

Two Directions

Part to Model, and Model to Proof

The same equipment answers two different questions: what is this part, and did we make it right?

Working backwards

Reverse Engineering

A pump housing has been in service for forty years. The OEM is gone, the drawing was never digital, and the pattern rotted away two owners ago. You have exactly one thing: the part.

We scan it, rebuild it as a solid CAD model, correct for the wear and corrosion the original casting has accumulated, and add back the shrink and machining stock. What you get is a printable, pourable model — and a drawing that exists again.

  • Obsolete and discontinued castings with no surviving print
  • Worn parts reconstructed back to nominal geometry
  • Hand-carved legacy patterns digitized before they degrade further
  • Output as STEP or Parasolid — yours to keep
Working forwards

Dimensional Inspection

A handful of caliper readings tells you about a handful of points. A scan tells you about the whole casting — every surface, compared against the model it was supposed to match.

The finished casting is scanned and overlaid on the original CAD as a color deviation map. Warpage, pattern shift, and core drift show up as visible fields rather than as a dimension that happened to get checked. Results go into the first-article package.

  • Full-surface deviation mapping against your CAD
  • First-article dimensional layout and reporting
  • Casting-to-model verification on complex contoured parts
  • Pattern and tooling wear tracked over production life

Why It Matters

Scanning Removes the Guesswork

Start From the Part

No model, no drawing, no pattern — no problem. Scanning turns the physical casting into the geometry everything downstream needs.

Feeds the Printer Directly

A scan-derived model goes straight into binder-jet sand printing. Obsolete part in, printed mold out, with no pattern ever being built.

Proof, Not Assertion

Deviation maps show what the casting actually is against what it was meant to be. That is a document you can hand to a customer or a surveyor.

Complex Contours

Propeller blades, volute passages, and impeller vanes are hard to measure conventionally and straightforward to scan.

Specifications

Technical Specifications

MethodStructured-light and laser scanning of the physical part, referenced to a fixed setup
Point cloud to modelMesh cleanup, surface reconstruction, and conversion to a solid CAD body
Geometry correctionWear, corrosion, and prior repair welds reconstructed back to intended nominal form
Casting allowancesShrink factor and machining stock applied per alloy before the mold is produced
Part sizeSmall fittings through large propellers and housings; sectional scanning for oversized work
TurnaroundScan and model typically returned in days, not the weeks a new pattern would take

No Drawing? Send the Part.

Ship us the casting — worn, obsolete, or one of a kind. We will scan it, model it, and quote it back to you as a part we can pour.

(973) 589-7575 — Ironbound Castings, Newark, NJ

Next Along the Path

3D Sand Printing

3D Sand Printing

View capability details
MAGMA Simulation

MAGMA Simulation

View capability details
Inspection & Certification

Inspection & Certification

View capability details
Ironbound Castings

Full-Service Foundry

(973) 589-75759 Backus Street, Newark, NJ 07105

Full-service foundry specializing in Bronze, Aluminum & Nickel Alloy sand castings with complete pattern shop, machining, and inspection capabilities.

Alloys Poured

  • Bronze Alloys
  • Aluminum Alloys
  • Nickel Alloys
  • Monel Alloys

Capabilities

  • 3D Sand Printing
  • 3D Scanning
  • MAGMA Simulation
  • Molding
  • Heat Treating
  • Machining
  • Inspection & Certification
  • From Model to Cast →

Industries Served

  • U.S. Navy & Defense
  • Oil & Gas
  • Power Generation
  • Industrial Manufacturing

© 2026 Ironbound Castings. All rights reserved.

·

Ironbound Castings II LLC. is Part of IMC Group.

Federal Bronze Casting Industries, Inc. · 9 Backus Street, Newark, NJ 07105

Privacy PolicySite Map